Quote:
Originally Posted by erics2112
I've got a friend looking for a pyrolysis unit to produce agrichar to replace his current stove that he uses to heat a greenhouse. Where can one be found? Or plans for building one?
TIA - Eric
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I believe the solution is simply an airtight stove with either a catalytic converter or an optimized design.
An airtight stove restricts airflow sufficiently to support pyrolysis. It will have a sealed firebox and tight fitting door. It will have a manually operated or thermostatically controlled air-intake damper to allow air to circulate around the firebox and to control the rate of fuel consumption. It provides slow-burning heat for a long period with relatively little attention. Shutdown before the burn is complete will yield charcoal.
Because the airtight stove is slow burning, it may not ignite the wood gas generated. Air tight stoves have a reputation of sometimes causing heavy creosote buildup in the chimney and pipes. This leads to chimney fires, which btw are incredible: very impressive roar, extremely hot, shooting flames, and very intimidating. Keep a chimney fire extinguisher handy if you use an airtight stove. Chimney brushes or soot removers are normally relied upon to solve this problem. A solution that adds US$2-400 is a
catalytic converter in front of the flue. This
pdf has a good schematic on the last page. Be aware that these converters are susceptible to fouling and even with good care, won't last forever.
I had a housemate (1978) who constructed an airtight stove out of 0.25 inch plate steel that got around the creosote problem, and without using a catalytic converter. It produced charcoal - I wish we still had it. He designed it so that a horizontal baffle directed the wood gas away from the flue and past the air intake. This provided enough oxygen to mostly ignite the smoke, creating a marginal afterburner effect, sufficient to make the creosote problem more manageable.
The wide stove front was almost completely covered by a pair of doors for loading fuel, the flat steel provided a decent seal. The flue was off the top, back and to the right. The air intake was centered low on the left side and wan controlled by a "kick spin plate", a large round steel cover welded to a bolt threaded into the stove body, centered on the intake vent. You wore thick boots to spin it, thus the name. The baffle was the key, and my mate went through several iterations before he final welded the deal. First he had to put in a gated bypass damper in the baffle, placed under the flue - otherwise there was insufficient initial draft to start the fire and reloading would smoke out the house. The bypass was operated by an L-terminated rod projected out the right side of the stove. Then he put in a U-shaped cut-out in the left edge of the baffle where it lined up with the air-intake. This was needed to ease constricted airflow. In retrospect, he wished he had either added a second, afterburner air intake, or had simply bumped the air intake up higher, off the base plate and closer to the baffle. As it was, air supporting the afterburner effect also tended reduce the pyrolysis effect.
The final trick with this stove was arranging the fuel. A big horking air-diverting piece of wood went on the air intake side of the fuel placed under the flue. This seemed essential to get a fast start and an even burn. Perhaps if the air intake had been higher this wouldn't have been essential.
A neat feature with the stove is you could operate it with the huge front doors open (baffle bypass open) for short cheery runs. Nice option to have at times.